SilCor®GR is a three-dimensional cross-linked amorphous graphite film, which is evident from the high fraction of carbon atoms in sp2-hybridization (about 90%) and a significant mechanical hardness. The coating is deposited by means of magnetron sputtering, which is a special type of PVD technology. Neither hydrogen nor a metal is added during the coating process. For the sake of increasing the conductivity of the films, usually n-type doping is applied. On request, modification of the coating process by the addition of hydrogen or a metal is optional.
- Deposition by magnetron sputtering (PVD) in various types of deposition apparatuses
- (1) stationary mode, 5 inch magnetron within a wafer deposition apparatus
- (2) stationary or dynamic mode (single or twofold rotation), 30 inch rectangular magnetrons
- metallic adhesion layer of 100nm of chromium (titanium or aluminum on request)
- Properties of SilCor®GR
- Film thickness: 400 nm (standard), alternative 10 nm to 10.000 nm
- Surface roughness: Ra = 5 nm, Rz = 30 nm (standard coating)
- Plastic universal hardness: UH = 10 GPa (5 mN load, standard coating)
- Martens hardness HM = 6 GPa (5 mN load, standard coating)
- Vickers hardness: HV0.005 = 950
- Young’s modulusl: E = 135 GPa
- Elastic deformation: WE/P = 55 %
- Specific resistivity 0,01 Ωcm (optimum n-type doping), undoped 10 Ωcm
- Alloying the film with metals or hydrogen results in values of 10-4 ... 1011 Ωcm
- Temperature coefficient of resistivity about -0,2 10-3 (standard coating)
- Adhesion according to Rockwell-test: HF1
- Distinct electronic field emission (“cold cathode” effect)
- Applications
- Electron beam optics and lenses – in general – vacuum electronics
- thin film precision resistors, electric conducting paths for high-temperature applications
- cold cathode devices